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What functions does the composite floor production line need to have? With the widespread application of prefabricated buildings, production equipment represented by composite floor production lines has also attracted the attention of many manufacturers. What functions does the composite floor production line need to have? About the composite floor production line, you need to know these!
Concrete pouring and molding function
The raw materials of composite floor mainly include materials such as steel bars and concrete, and the composite floor production line can cover the entire process of composite floor production and complete various processing steps.
Among them, the functions related to concrete mainly include the distribution system, vibration system, leveling and roughening system, etc. In simple terms, it is to use a concrete distributor to accurately pour concrete, and then use a vibrator to vibrate the concrete to ensure compactness. After that, the concrete surface needs to be leveled and roughened to improve the adhesion of subsequent construction.
Mold processing function
The processing of concrete on the composite floor production line requires the use of relevant molds. In order to avoid product defects caused by improper mold processing, the mold processing function is also essential.
After demoulding, the composite floor production line will start the cleaning system to remove the concrete residue on the surface of the mold platform to ensure that the mold platform is clean, and use the oiling system to spray the mold platform and the mold surface with a release agent, so that when the mold is used for processing, it can prevent concrete from adhering, and the effect is better.
Rebar and embedded parts processing function
After talking about several functions related to concrete processing, let's talk about the processing of steel materials by the composite floor production line.
In the composite floor production line, the steel truss processing module is mainly used to process and place steel trusses to ensure that they are tightly combined with concrete; and the steel mesh cutting system is used to arrange and cut steel mesh. If there are other needs, embedded parts such as electrical boxes, sleeves, and water stop joints can also be installed according to design requirements, which is very flexible.
Automatic operation function
Compared with traditional production methods, the advantage of the composite floor production line is that it can use a set of automated operation modules to control the entire production process, including the support system, power part, stacking and conveying system, and the power system for entering and exiting the maintenance room, etc., to realize the automated operation of the production line.
In order to ensure product quality, the production process can be monitored and managed through the automated control system and production management system. The strength of the composite floor is ensured through pre-curing and curing processes, and the dimensional accuracy and surface flatness of the composite floor are ensured through size and flatness detection.
These functional modules of the composite floor production line work together to achieve efficient and standardized production of composite floors, improving product quality and production efficiency.
Concrete pouring and molding function
The raw materials of composite floor mainly include materials such as steel bars and concrete, and the composite floor production line can cover the entire process of composite floor production and complete various processing steps.
Among them, the functions related to concrete mainly include the distribution system, vibration system, leveling and roughening system, etc. In simple terms, it is to use a concrete distributor to accurately pour concrete, and then use a vibrator to vibrate the concrete to ensure compactness. After that, the concrete surface needs to be leveled and roughened to improve the adhesion of subsequent construction.
Mold processing function
The processing of concrete on the composite floor production line requires the use of relevant molds. In order to avoid product defects caused by improper mold processing, the mold processing function is also essential.
After demoulding, the composite floor production line will start the cleaning system to remove the concrete residue on the surface of the mold platform to ensure that the mold platform is clean, and use the oiling system to spray the mold platform and the mold surface with a release agent, so that when the mold is used for processing, it can prevent concrete from adhering, and the effect is better.
Rebar and embedded parts processing function
After talking about several functions related to concrete processing, let's talk about the processing of steel materials by the composite floor production line.
In the composite floor production line, the steel truss processing module is mainly used to process and place steel trusses to ensure that they are tightly combined with concrete; and the steel mesh cutting system is used to arrange and cut steel mesh. If there are other needs, embedded parts such as electrical boxes, sleeves, and water stop joints can also be installed according to design requirements, which is very flexible.
Automatic operation function
Compared with traditional production methods, the advantage of the composite floor production line is that it can use a set of automated operation modules to control the entire production process, including the support system, power part, stacking and conveying system, and the power system for entering and exiting the maintenance room, etc., to realize the automated operation of the production line.
In order to ensure product quality, the production process can be monitored and managed through the automated control system and production management system. The strength of the composite floor is ensured through pre-curing and curing processes, and the dimensional accuracy and surface flatness of the composite floor are ensured through size and flatness detection.
These functional modules of the composite floor production line work together to achieve efficient and standardized production of composite floors, improving product quality and production efficiency.